Gauge Block Measuring Machine - Automatic Gauge Block Comparator

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Gauge Block Measuring Machine - Automatic Gauge Block Comparator

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Gauge Block Measuring Machine - Automatic Gauge Block Comparator Specification

Display Type
Digital display

Temperature Resistance
Minimised effect of temperature variations due to granite base

Accuracy
0.1 m

Features
Automatic operation, high accuracy, temperature stability

Shape
Rectangular

Control Type
Fully Automatic

Power Supply
AC Mains

Type
Automatic Gauge Block Comparator

Dimension (L*W*H)
Approx. 1000 mm x 600 mm x 650 mm

Equipment Type
Gauge Block Measuring Machine

Equipment Materials
Machine Base is made of Precision Granite for Structural Stability and minimising effect of temperature variations

Color
as per product

Power
220V AC

Voltage
220V

Material
Machine Base is made of Cast Iron

Application
Measurement and calibration of gauge blocks

Repeatability
0.05 m

Surface Finish
Granite base, precision-ground

Data Output
RS232/USB

Resolution
0.01 m

Clamping Method
Automatic

Measuring Range
0 - 100 mm

Weight
Approx. 150 Kg

Operating Environment
Temperature controlled clean lab

Gauge Block Measuring Machine - Automatic Gauge Block Comparator Trade Information

Packaging Details
Wooden Packaging

Main Export Market(s)
Western Europe, Australia, North America, Eastern Europe, Middle East, Central America, South America, Asia, Africa

Main Domestic Market
All India

Gauge Block Measuring Machine - Automatic Gauge Block Comparator About

Octagon "Automatic Gauge Block Comparator specially designed as completely automated system to calibrate Gauge blocks as per ISO 3650 . This is the worlds first fully automated gauge block calibration system completes calibration of entire set of Gauge block without manual intervention.

The PLC based Gauge block comparator has Robotic automation for loading/ unloading of gauge blocks which are completely programmed. The Automated measuring machine can perform measurements of all M122 gauge blocks as per ISO 3650, with-out manual intervention in a cycle time of 8 hrs for 5 point measurement cycle and 3 repeat measurement runs on each gauge block. The measurement uncertainty of this measurement system is < 0.05 m , at K=2 , 95.45% C.L.

Precision and Stability

Equipped with a granite base that guarantees structural stability and minimizes temperature variations, this gauge block comparator ensures highly precise measurements. The granite foundation, combined with precision-ground surfaces and a cast iron body, make it ideal for environments where consistency and repeatability are paramount.

Effortless Operation and Data Management

The automatic clamping system along with digital display makes operation seamless and user-friendly. Measurement data can be easily exported through RS232 or USB, optimizing your workflow and supporting comprehensive documentation. Fully automatic controls further enhance productivity and ease of use.

Designed for Controlled Environments

This machine is optimized for temperature-controlled clean laboratories, where its performance thrives due to minimized environmental fluctuations. The rectangular, compact design and sturdy construction ensure longevity and ongoing reliability, making it a preferred choice for gauge block calibration operations.

FAQs of Gauge Block Measuring Machine - Automatic Gauge Block Comparator:

Q: How does the Automatic Gauge Block Comparator ensure precise measurement of gauge blocks?

A: The comparator utilizes a high-resolution system (0.01 m) and ensures repeatability of 0.05 m, aided by its precision-ground granite base that minimizes thermal effects, ensuring consistently accurate measurements.

Q: What is the primary application of this Gauge Block Measuring Machine?

A: This machine is specifically designed for the measurement and calibration of gauge blocks, making it indispensable for quality control, laboratories, and calibration facilities.

Q: When should the machine be operated for optimal accuracy?

A: For best results, operate the machine in a temperature-controlled clean laboratory. Stable environmental conditions significantly contribute to its high accuracy, minimizing measurement drift over time.

Q: Where can data from the machine be exported or analyzed?

A: Measurement data can be output via RS232 or USB interfaces, allowing for direct connection to computers or data management systems for storage, analysis, and reporting.

Q: What is the process for measuring gauge blocks using this equipment?

A: Simply place the gauge block on the measurement surface, utilize the automatic clamping feature to secure it, and initiate the fully automatic measurement sequence. Results are shown on the digital display and can be exported as needed.

Q: How does the granite base benefit the measuring process?

A: The granite base provides structural stability, excellent flatness, and temperature resistance, minimizing the impact of thermal fluctuations and vibrations to ensure reliable and repeatable measurements.

Q: What are the advantages of using this machine over manual comparators?

A: This automatic comparator offers higher levels of accuracy, reduced operator error, faster measurements, integrated data output, and consistent performance, which are ideal for standardization and high-throughput calibration tasks.

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